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Sun Hats

Built for full coverage and comfort, our sun hats offer reliable protection with lightweight, breathable designs. Easy to customize with your logo for functional, outdoor-ready branded gear.

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5 Panel Hats7 Panel HatsBaseball CapsBeaniesBoonie HatsBucket HatsCamoCamper HatsCorduroy HatsDad HatsFitted HatsFlat BillFoam Trucker HatsGolfKnit BeaniesPerformance HatsPom Pom HatsRecycledRichardson 112 HatsRope HatsRunning HatsSnapbackStraw HatsSun HatsTrucker HatsWinter Hats
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Ranger
Style: RANGER
Rangeras low as $21.32
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Lifeguard Straw Hat
Style: 8030B
Lifeguard Straw Hatas low as $33.92
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Lifeguard Straw Hat
Style: 8031
Lifeguard Straw Hatas low as $32.17
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Lifeguard Straw Hat
Style: 8030C
Lifeguard Straw Hatas low as $33.92
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Lifeguard Straw Hat
Style: 8030A
Lifeguard Straw Hatas low as $30.42
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Lifeguard Straw Hat
Style: 8033
Lifeguard Straw Hatas low as $28.67
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Lifeguard Straw Hat
Style: 8032
Lifeguard Straw Hatas low as $33.92
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Team Issue Bucket Hat
Style: FOS900831
Team Issue Bucket Hatas low as $37.42
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McKenzie
Style: 909
McKenzieas low as $37.07
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Lite Wide Brim Hat
Style: 810
Lite Wide Brim Hatas low as $34.27
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Straw Lifeguard Hat w/ Adjustable Cord
Style: 170-1325
Straw Lifeguard Hat w/ Adjustable Cordas low as $24.82
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Mat Straw Lifeguard Hat
Style: 528
Mat Straw Lifeguard Hatas low as $28.32
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Twill Short Brim Bucket Hat
Style: C976
Twill Short Brim Bucket Hatas low as $13.62
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Twill Classic Bucket Hat
Style: C975
Twill Classic Bucket Hatas low as $14.67
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The Oxford Performance Bucket Hat
Style: 1371P
The Oxford Performance Bucket Hatas low as $26.92
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Otto Cap Bucket Hat
Style: 16-1331
Otto Cap Bucket Hatas low as $16.07
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Relaxed Polo Buckets
Style: 961
Relaxed Polo Bucketsas low as $20.62
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Lined Waterman
Style: 828
Lined Watermanas low as $38.82
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Hex Era Bucket Hat
Style: NE800
Hex Era Bucket Hatas low as $24.47
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Sunriver
Style: 910
Sunriveras low as $40.22
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Custom Sun Hats for Your Brand

Custom sun hats built for your brand. Whether you're outfitting a golf course, staffing an outdoor event, or putting your logo on headwear that actually gets worn — The Monterey Company delivers fully customized sun hats with professional decoration on every order. Choose from wide brim styles, structured crowns, and packable options, then add your logo through embroidery or custom patches. No generic blanks. Every hat is made to represent your brand.

Why Custom Sun Hats?

Custom sun hats have a job to do — and they do it visibly. When your logo lives on a hat someone wears all summer, that's brand exposure that outlasts the event.

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Coordinators and staff wear custom golf sun hats round after round — putting your logo in front of players every time they step outside.

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Safari & Outdoor Programs

Safari guides, eco-tour operators, and outdoor education programs rely on wide brim sun hats that signal professionalism while keeping crews protected in the field.

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Events & Activations

Corporate events, beach activations, and music festivals all reach for branded sun hats because people actually keep them long after the day is done.

Styles & Sun Protection

The right custom sun hat depends on the setting. The Monterey Company works with blanks built for decoration — so your embroidery or patch lands clean on a hat designed to last.

Wide Brim

Maximum coverage and a classic outdoor look — ideal for guides, staff, and anyone working long hours in the sun. Wide brimmed sun hats are the go-to for serious outdoor use.

Structured Crown

Holds its shape through heavy use and photographs cleanly — the right choice for staff uniforms, event programs, and anywhere a polished look matters.

Packable

Travels well and fits in a bag — popular for corporate retreat giveaways and sponsorship packages. Packable sun hats get kept long after the event.

Looking for a different silhouette? Custom boonie hats and bucket hats offer similar sun protection with a more casual profile, or explore custom straw hats for a warm-weather aesthetic.

Decoration Methods

Every decoration method at The Monterey Company is applied in-house, so quality is consistent across the full order. Whether you need a simple logo hat or a fully customized patch design, we'll match the decoration to the hat.

Embroidery

The standard for custom sun hats — clean, durable, and sharp on structured brims and crowns. Embroidery holds up through outdoor use and repeated washing.

PVC Patches

Bold color and texture that holds up outdoors. PVC patch hats bring a more dimensional, premium look — great for brands that want to stand out on the course or in the field.

Woven Patches

Ideal for detailed artwork at small sizes. Woven patches reproduce fine lines and complex artwork cleanly — a refined option for logos that need precision.

Build Your Custom Sun Hat

Ready to build your custom sun hat? Tell us your style, quantity, and logo — we'll handle the rest.

The Monterey Company offers free quotes on all custom orders with no minimums to get started.

Frequently Asked Questions

Can I add my logo or custom design to sun hats?
Yes — The Monterey Company decorates sun hats with embroidery, PVC patches, and woven patches. Whether you have a simple logo or a detailed design, we'll match the decoration method to your artwork and the hat style.
What styles of custom sun hats do you offer?
We offer wide brim sun hats, structured crown styles, and packable sun hats. Each style suits different use cases — wide brim for maximum outdoor coverage, structured for staff uniforms and events, and packable for corporate giveaways and travel.
What is the minimum order quantity for custom sun hats?
There are no minimums to get started. Contact us for a free quote and we'll walk you through options based on your quantity and budget.
Are custom sun hats suitable for corporate events and outdoor programs?
Absolutely. Custom sun hats are a popular choice for golf courses, corporate events, outdoor education programs, eco-tours, and beach activations — anywhere a branded hat will get real wear after the event.
How do I get started with a custom sun hat order?
Fill out our quick quote form with your style preference, quantity, and logo, and our team will follow up with decoration options and pricing.