Flat Bill

Flat bill hats deliver a clean, modern look with a structured crown and straight brim that stands out. Popular for streetwear, team branding, and retail merch, they’re perfect for bold logos and custom embroidery. Choose from top brands and styles to create high-impact headwear that holds its shape and elevates your brand.

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Custom Flat Bill Hats

Flat bill hats — also called flat brim hats — are one of the most popular styles in custom headwear. Whether you're outfitting a streetwear brand, a country music act, a golf team, or a corporate event, flat bill hats deliver a bold, structured look that works across industries. The Monterey Company offers flat bill hats for men, flat bill hats women, and youth styles — all with a 24-unit minimum and fast turnaround. Whether you need mens flat bill hats for a team or cool flat bill hats for a merchandise line, add your logo through embroidery, PVC patches, leather patches, woven patches, or dye-sublimated patches to create headwear that stands out.

Featured Flat Bill Styles

Popular blanks ready for your logo — embroidery, PVC patches, leather patches, and more.

Richardson 257 7-Panel Flat Bill Twill Strapback
Richardson 257

7-Panel Twill Strapback

A structured 7-panel flat bill with a twill front and adjustable strapback. One of the cleanest canvases for embroidery and PVC patches.

Shop Richardson 257 →
Richardson 935 Rogue Flat Bill Performance Hat
Richardson 935

Rogue Performance Flat Bill

Richardson's premium performance flat bill — moisture-wicking, lightweight, and built for high-impact decoration. A favorite for sports teams and outdoor brands.

Shop Richardson 935 →
Flexfit 110F One Ten Flat Bill Snapback
Flexfit 110F

One Ten Flat Bill Snapback

The Flexfit fit system meets a flat bill snapback — low-profile, unstructured crown ideal for lifestyle brands and corporate headwear programs.

Shop Flexfit 110F →
Yupoong 6006T 5-Panel Classic Flat Bill Trucker 2-Tone
Yupoong 6006T

5-Panel Classic Trucker 2-Tone

A 5-panel flat bill trucker with a two-tone colorblock and classic mesh back. Big with country artists, outdoor companies, and retro trucker fans.

Shop Yupoong 6006T →
Yupoong 6002 Poplin Golf Flat Bill Snapback
Yupoong 6002

Poplin Golf Snapback

Lightweight poplin construction with a flat bill and snapback closure. Ideal for custom golf hats, country clubs, and performance-minded brands.

Shop Yupoong 6002 →
Otto 125-1038 6-Panel Pro Style Flat Bill Snapback
Otto 125-1038

6-Panel Pro Style Snapback

A no-nonsense 6-panel pro-style flat bill at a price point that works for large runs. Structured front, flat brim, snapback back — the workhorse of the flat bill catalog.

Shop Otto 125-1038 →

Customize Your Flat Bill Hats

The Monterey Company specializes in custom flat bill hats for bulk orders, branded merchandise, and custom projects. Every style in our catalog is available as flat bill custom hats built to your exact spec. Want to customize flat bill hats for your team or brand? Orders start at 24 units.

Embroidered Patches

The classic choice for flat bill hats. Crisp logos, bold text, and fine detail that holds up wash after wash. Ideal for team orders and branded merchandise.

Molded rubber patches with vivid colors and a three-dimensional finish. A standout choice for outdoor brands, country artists, and streetwear labels seeking a premium feel.

Leather Patches

Debossed or laser-engraved leather gives flat bill hats an upscale, rugged character. Popular for western brands, craft breweries, and premium merchandise programs.

Woven Patches

Ultra-fine thread weaves reproduce intricate designs and small text with exceptional clarity — ideal when embroidery stitch counts would compromise fine detail.

Dye-Sublimated Patches

Full-color, photo-quality graphics applied to the patch fabric. Dye-sublimated patches unlock virtually unlimited design complexity — perfect for bold, all-over artwork.

Get a Free Quote 24-unit minimum  ·  Fast turnaround  ·  All decoration types

Top Brands for Flat Bill Hats

When it comes to flat bill hats, Richardson leads the pack. Richardson flat bill hats — including the Richardson 168 7-Panel Trucker and the Richardson 511 Wool Blend Flat Bill Trucker — are among the most popular blank canvases for custom decoration in the industry. Known for consistent construction and a wide color palette, Richardson styles are a reliable choice for merchandise programs and team orders.

We also carry flat bill styles from Decky, Yupoong, Flexfit, Otto, and Port Authority, covering the full range of price points and constructions — from budget-friendly bulk runs to premium performance styles. Browse our full Richardson hats collection for every model we carry, or get a free quote and let our team match you with the right blank for your project.

Frequently Asked Questions

Are flat bill hats available for both men and women?
Yes. Whether you need flat bill hats for men or flat bill hats women, both come in adjustable and fitted constructions across our full catalog. Most blanks we carry are unisex by sizing — styles like the Flexfit 110F and Richardson 935 are popular across all genders. Youth sizing is also available for smaller heads.
Do flat bill hats come in snapback and fitted styles?
Absolutely. Snapback flat bill hats use an adjustable plastic snap closure at the back — easy to fit and the most popular style for custom orders. Flat bill fitted hats skip the closure entirely for a cleaner, more tailored look. We carry both constructions across our flat bill catalog.
How do I customize flat bill hats with my logo?
It's straightforward. To customize flat bill hats, choose your blank from our catalog, then select your decoration method — embroidery, PVC patch, leather patch, woven patch, or dye-sublimated patch. Submit your artwork and we'll send a digital proof before production begins. Our flat bill custom hats ship with consistent decoration quality across every unit in your order.
Do you offer custom flat bill hats with no minimum order?
Our minimum is 24 units — one of the lowest in the custom headwear industry. While we don't offer custom flat bill hats no minimum, 24 units is low enough to accommodate sample runs, small team orders, and test batches before scaling up. Get a free quote to see pricing at your quantity.
Do flat bill hats come in sizes for big heads?
Many of the flat bill hats in our catalog are available in extended sizes. Adjustable styles — snapback and strapback — accommodate most head sizes by default. For fitted flat bill hats for big heads, look for styles offered in 7⅝ and above. When you request a quote, let us know your sizing needs and we'll match you with the right blank.
Can I order flat bill hats near me?
The Monterey Company ships flat bill hats nationwide with fast turnaround, so location is never a barrier. Whether you're searching for flat bill hats near me or need a bulk order delivered across the country, we've got you covered. Contact us for rush options if you're working on a tight deadline.