Sun Hats

Custom sun hats are a great way to make your brand impossible to ignore this summer. Whether you’re outfitting a team, running a promotional giveaway or building visibility at outdoor events, a custom sun hat keeps the sun shining on your logo. At The Monterey Company, you can choose from straw hats with custom patches or embroidered bucket hats, each crafted for sun protection and to keep your brand looking sharp.

Sort by:
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder

Custom Sun Hat Benefits

Custom sun hats are a practical and stylish way to stay protected from harmful UV rays. From wide brim straw hats to bucket hats, sun hats have many protective benefits:

UV Ray Protection

This is the primary benefit offered by sun hats. A wide brim is one of the best features on a branded sun hat, shielding your face, ears, neck and shoulders from sunburn.

Skin Protection

Consistently using sun hats while outdoors decreases sun exposure which can prevent premature aging, protect your eyes, reduce the risk of dark spots and can even prevent skin cancer.

Scalp Protection

Prolonged exposure to the sun can dry your hair out significantly, causing brittleness, breakage and a dry scalp. Sunburn on your scalp can cause peeling, as well as potentially causing hair thinning. Wearing a breathable, lightweight sun hat can prevent this.

Reduced Glare

Sun hat brims are strategically designed to help reduce glare, preventing eye strain and keeping your vision clear during outdoor activities.

Comfort

Personalized sun hats feature breathable, lightweight fabrics to ensure you stay cool, even on hotter days, and no matter the activity. At The Monterey Company, our custom sun hats are selected with these qualities in mind.

Sun Hat Customization Options

At The Monterey Company, we offer custom patches as well as premium embroidery as options on most of our headwear products. Unfortunately, when it comes to our personalized sun hats, embroidery is not possible on straw hats as they are made from natural materials meaning stitching can potentially damage the straw fibers. However, you can still have your logo or design added to a straw hat on a beautiful custom patch.

On bucket hats and other sun hat styles, you can add both a custom patch and premium embroidery to make your branding stand out. Choose from 2D or puff embroidery and place your design or logo on the front, side or back of the hat. Our custom patches come in many shapes and styles including woven, PVC rubber and leather.

Other Outdoor Options

Sun hats are just one part of The Monterey Company’s outdoor headwear range. The New Era 59Fifty fitted hat is an exceptional choice for ballgames, concerts and other outdoor events, and our foam trucker hats offer a more laid-back look while providing comfort and breathability. Once the temperature drops, browse our extensive range of knit beanies which feature top brands like Yupoong. Whatever your outdoor hat preference, The Monterey Company has you covered.

How to Order

It has never been easier to select your custom sun hat:

Step 1: Select

Browse through our collection of sun hats and select your patch or embroidery style.

Step 3: Approve

Once you have approved our artwork, production begins.

Step 2: Upload

Upload your custom hat design and receive a tailored digital mockup.

Step 4: Receive

Embroidered hats usually arrive in two weeks while patch hats take around four weeks.

Frequently Asked Questions

What is the production timeline for custom sun hats?
The average production time for custom sun hats with embroidery is just two weeks while sun hats with custom patches average four weeks.
Can I get my order rushed?
Yes, we offer rush services depending on the current production schedule. Please contact our customer service team before placing your order to ensure we can meet the deadline.
What is the minimum amount of custom sun hats I can order?
Our minimum order requirement is just 24 hats. Feel free to mix and match different hat colors with your order as well!
Do you offer decorated sun hat samples?
Yes, we do. The cost depends on the cap style, decoration method, and design. Please get in touch with our sales team for a customized sample quote. If you are curious about the best type of patch for your design, we offer free shipping on sample packages. Just ask our customer service team - note that free sample shipping is limited to the U.S.
Can I add my company logo to custom sun hats?
Yes. We can embroider your design or apply a custom patch to any sun hat style for a polished yet relaxed look.
Do you provide assistance with design proofs and color matching?
Our team will create digital proofs and recommend Pantone matches to ensure your logo colors are perfectly represented on your hats. We will not proceed to production until you are completely happy with the proof.