Fitted Hats
as low as $17.40
as low as $33.92
as low as $32.17
as low as $33.92
as low as $30.42
as low as $28.67
as low as $33.92
as low as $35.95
as low as $15.30
as low as $17.05
as low as $16.35
as low as $16.00
as low as $35.60
as low as $32.80
as low as $16.70
as low as $12.85
as low as $18.10
as low as $31.40
as low as $24.82
as low as $23.77Understanding Custom Fitted Hats
Unlike adjustable styles, personalized fitted hats are produced in specific sizes, creating a more tailored feel and a streamlined silhouette. Most fitted caps feature a structured crown, flat or gently curved bill, and reinforced front panels that hold embroidery exceptionally well.
This construction makes custom fitted baseball hats especially popular with:
- Baseball and softball programs
- Streetwear and lifestyle brands
- Corporate uniforms and promotional merchandise
- Retail-ready headwear collections
Because sizing is fixed, fitted hats are often chosen when appearance and consistency matter more than adjustability.
Popular Fitted Hat Styles
Custom Fitted Baseball Hats
A structured, athletic silhouette inspired by on-field headwear. Custom fitted baseball hats are commonly ordered with flat or slightly curved visors and are ideal for team branding, leagues, and training apparel.
Flat Bill Fitted Hats
Flat bill fitted caps deliver a modern, street-forward look with a bold logo presence. The flat front panel provides a clean canvas for custom embroidered fitted hats, making this style popular for retail drops and lifestyle brands.
Structured Fitted Caps
Designed for durability and repeat wear, structured fitted hats maintain their shape over time. They’re frequently used for company uniforms, trade shows, and long-term brand representation.
Customization Options for Fitted Hats
Fitted caps are designed to showcase logos with precision and durability. We offer multiple decoration methods to match your design and production needs.
Direct Embroidery
A clean, professional finish and one of the most popular options for fitted caps. Ideal for logos with fine detail and long-term wear.
3D Puff Embroidery
Adds depth and dimension with a raised effect. Best for bold designs with simple shapes and strong outlines.
Patch Options
Custom patches allow flexibility in size, texture, and style. Choose from embroidered, woven, dye-sublimated, PVC rubber, or leather patches, applied by sewing or heat press.
Our team helps ensure your logo placement, size, and method are balanced for both durability and visual impact.
Choosing the Right Hat Style
Fitted hats are often selected as a core style for uniforms or merchandise, then paired with adjustable options for broader sizing flexibility. Many customers combine fitted caps with styles like custom baseball hats or custom New Era hats to create a cohesive lineup while accommodating different preferences.
For seasonal or lifestyle-focused collections, it’s also common to complement fitted caps with custom beanies or custom bucket hats.
Fit, Materials & Construction
Our custom fitted hats are produced with consistent sizing, durable materials, and reliable construction suited for both everyday wear and professional use.
- Shape: Structured
- Fabric: Cotton or performance blends (varies by style)
- Construction: Woven / reinforced front panels
- Visor: Flat or pre-curved
- Sweatband: Moisture-absorbing
- Fit: Sized fitted (non-adjustable)
- Available Sizes: Varies by model
Because fitted hats rely on accurate sizing, our team can help guide size selection for group orders and team programs.