Boonie Hats

Rugged and ready for the outdoors, our boonie hats offer all-around sun protection with lightweight, breathable comfort. Ideal for hiking, fishing, and field use, they’re easy to customize with your logo for practical, branded gear.

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Custom Boonie Hats

When full-coverage sun protection meets custom decoration, the boonie hat delivers. Originally built for military field use, today's boonie hats and wide-brim sun hats are equally at home on fishing boats, hiking trails, golf courses, and branded outdoor events. At The Monterey Company, we carry a range of wide-brim styles — from classic boonie caps and safari hats to wide brim boonie hats and performance bucket hats — all available with custom embroidery, PVC patches, or woven patches. Whether you're outfitting boonie hats for men and women at a fishing tournament, a corporate outing, or a military unit, these are hats built for full-day wear with your logo on them.

What Is a Boonie Hat?

The boonie hat — also called a boonie cap or bush hat — traces its roots to the Vietnam War, where US soldiers needed lightweight, packable headwear that could handle jungle heat and monsoon rain. The design is defined by a wide, all-around brim that shields the face, neck, and ears; ventilation eyelets on the crown; a chin strap to keep the hat in place; and loops for attaching foliage as field camouflage on a camo boonie hat. The army boonie hat and military boonie hat became standard-issue across multiple branches of the US military and remains authorized today in operational camouflage pattern. Civilian adoption followed quickly — the boonie's wide brim and packable construction made it a natural fit for fishing, hiking, and outdoor work where sun protection matters more than structure.

Boonie Hat vs. Bucket Hat: What's the Difference?

When it comes to a boonie hat vs bucket hat, both share the same core logic: an all-around brim that keeps sun off your face and neck. The differences come down to details. Boonie hats typically feature a wider, stiffer brim, ventilation eyelets, and a chin strap — features borrowed from military field requirements. Bucket hats lean softer and more casual, with a narrower brim and a relaxed, unstructured crown. Both styles customize equally well with embroidery and patches, and several of the styles we carry sit right at the crossover — wide enough to function like a boonie, styled like a bucket hat. Browse our full selection of custom bucket hats if you're looking for more options in that family.

Shop Custom Boonie Hats for Men & Women

Zapped Headwear Ranger Custom Bucket Hat
RANGER

Zapped Headwear Ranger

A wide-brim mens boonie hat and women's sun hat built for the outdoors. The Ranger's perforated construction keeps airflow moving on hot days, while an adjustable chin strap locks it down in the wind. A moisture-wicking sweatband handles the heat, and the clean crown takes custom embroidery and PVC patches without issue.

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Richardson 810 Lite Wide Brim Hat
810

Richardson 810 Lite Wide Brim Hat

Lightweight sun coverage with real performance specs. The 810 carries UPF 35 protection and Richardson's Stay-Dri moisture management in a packable wide-brim build. A 2.5" all-around brim shades your face and neck, and a bungee toggle keeps it secure when conditions pick up — a dependable blank for fishing boonie hat orders, outdoor staff uniforms, and event headwear.

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Oakley FOS900831 Team Issue Bucket Hat
FOS900831

Oakley Team Issue Bucket Hat

Built for team performance. This lightweight ripstop bucket hat features an elastic headband for a secure fit, an adjustable drawcord with stopper, and a webbed daisy chain for attaching accessories in the field. The woven Oakley tab adds brand credibility straight out of the box — and the crown is ready for custom embroidery.

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Imperial 1371P The Oxford Performance Bucket Hat
1371P

Imperial 1371P The Oxford Performance Bucket Hat

UPF 50+ sun protection in a refined bucket hat silhouette. The Oxford is built from 100% performance poly with grosgrain ribbon trim, a 2.25" brim, and a cushioned inner sweatband for all-day comfort. Equally at home on the golf course, poolside, or at a corporate outdoor event.

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New Era NE800 Hex Era Bucket Hat
NE800

New Era NE800 Hex Era Bucket Hat

New Era's performance bucket hat loaded with proprietary tech: SOLARERA™ 50+ UV protection, COOLERA™ sweat-wicking, and MICROERA™ odor control — plus a clip-on adjustable drawcord. Strong brand recognition meets a clean front panel ready for custom embroidery.

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Customize Your Boonie Hat with Your Logo

Boonie hats, tactical boonie hats, and wide-brim sun hats are some of the best canvases for custom decoration. The front panel takes embroidery cleanly, and the brim is a natural home for a PVC patch or woven label. At The Monterey Company, we handle artwork, production, and decoration in-house — so your logo comes out exactly right, whether you're ordering 12 hats for a fishing guide service or 500 for a corporate event.

Embroidery
Crown and brim placement available. Works on all five styles in our boonie hat lineup.
PVC Patches
Bold, durable, and detail-rich. A natural fit for the structured crown of a boonie or bucket hat.
Woven Patches
Fine detail with a premium feel. Pairs well with performance styles like the Imperial Oxford and New Era NE800.
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How to Order?

Frequently Asked Questions

What is a boonie hat?
A boonie hat — also called a boonie cap or bush hat — is a wide-brimmed, soft field hat originally designed for military use. Developed during the Vietnam War, it features an all-around brim, chin strap, and ventilation eyelets built for full sun and rain protection in the field. Today it's widely used for fishing, hiking, outdoor events, and custom branded headwear.
What is the difference between a boonie hat and a bucket hat?
The main differences are brim width and features. Boonie hats have a wider, stiffer brim that extends further for sun coverage, plus a chin strap and ventilation eyelets — features borrowed from military field gear. Bucket hats have a softer, narrower brim and a more casual, unstructured feel. Both can be customized with embroidery or patches.
Does the US military still use boonie hats?
es. The boonie hat remains an authorized item across multiple branches of the US military. Army and Marine Corps soldiers wear them in field environments, typically in operational camouflage pattern (OCP) or branch-specific camo. The design has changed little since the 1960s because it works.
Can boonie hats be customized with a logo?
Absolutely. Boonie hats are a popular choice for custom decoration — embroidery works well on both the crown and the brim, and PVC or woven patches can be applied to the front panel. Common uses include fishing tournaments, corporate outings, military unit purchases, and outdoor brand merchandise. The Monterey Company handles all decoration in-house with free artwork support.
What is the proper way to wear a boonie hat?
There isn't a correct or incorrect way to wear a boonie hat. Some good rules of thumb are to keep the brim down low enough to block the sun. Most boonie hats also include an adjustable chin strap for a loose or tighter fit, depending on your preference. Bonnie hats typically come in one-size fits most, and S-M (small-medium) or M-L (medium-large) sizes.