Custom Hat Patches

Embroidered patches use raised thread for a classic, textured look that suits bold logos and badges. Woven patches use thinner thread and lie flatter, so they hold small text and fine detail embroidery cannot. Embroidery reads as traditional and tactile. Woven reads as crisp and detailed.

The low minimum is 50 pieces, with bulk pricing on larger runs. If you are testing a design, ask about a smaller sample run.

Yes. We offer heat-seal and iron-on backing when the hat fabric and patch construction support it. Tell us the cap you are using and we will confirm whether iron-on or sew-on gives the better hold.

Most custom patch orders take about 10 to 15 business days after artwork approval. Larger orders, detailed designs, or special backings may need more time, so send us your deadline early.

For custom patches applied to hats, production time is typically 4 weeks.

Vector files are best: AI, PDF, or SVG. High-resolution PNG works too. If you only have a sketch or a photo, send it and our design team will rebuild it as part of proofing.

Yes. Send your Pantone codes and we match thread or print color as closely as the method allows. Woven and printed patches hold a color match more precisely than embroidery thread.

We keep your patch specs, colors, and sizing on file, so a reorder matches your first batch. Tell us the original order and we pull the details.