Custom Products Custom Patches
Custom Woven Patches
Custom woven patches have a smooth surface area with weaved together thin threads, perfect for intricate designs, offering fine detail even at very small sizes. These features make woven patches popular when customers look for a clean patch but cannot accomplish this level of detail with embroidery. Our thread-weaving equipment allows us to weave multiple threads at once - creating fantastic results that will bring your creative vision to life!
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Create Your Own Custom Woven Patches
Creating custom-woven patches is simpler than you think. Need Help? Our friendly team will talk you through the entire process, including production times.
Step 1: Select — Select the style of patch you prefer, and either Contact our Sales team for a tailored quote and free artwork.
Step 2: Approve — Receive a free design proof within 24 hours. Revisions are easy! Just ask your customer service rep.
Step 3: Receive — You will receive tracking information to track your package when the final products are finished.
Custom Border Styles
Merrowed Edge Border
Our standard patch edge that neatly frames the patch. Merrowed borders can only be used with simple shaped designs like circles, squares, and rectangles.
Heat Cut Border
This border is a thin embroidered edge compared to merrow borders and is best for more complex shapes.
Laser Cut Border
Laser cutting gives a no-border look by trimming the patch to the exact shape of the design.
Custom Woven Backing Options
Hook & Loop Velcro
Popular with military and police. Hook and Loop includes both the rough and smooth side. Hook side is just the rough side sewn to the backside of the patch.
Adhesive Sticker Backing
Peel and stick style sticker adhesive backing, commonly used to hold the patch in place while sewn onto caps and clothing.
Iron-on & Heat Press Backing
Heat activated glue set on the backside of the patch, that can be easily adhered to clothing using a heat press or iron.
No Backing
Simple plastic-lined or paper backing provides structure and rigidity to custom patches. Thin, flexible paper or plastic backing is lightweight and requires sewing for application.
Additional Custom Options
Embroidery Over Woven Material
For designs requiring extra dimension, we can add embroidered elements over top of your woven patch. This combination of embroidery and thread weaving provides depth and texture that is unattainable with woven patches.
Metallic Threads
Add an industrial look to your design with our selection of metallic threads, available in gold, silver, and copper options that bring a sparkle to your woven patch project.
Glow-in-the-Dark
Add a unique light up effect that glows in the night time. Great for safety patches, or patches that require nighttime visibility.
Frequently Asked Questions
How many thread colors are allowed with woven patches?
We prefer to stay under ten thread colors for woven patches, but we can allow up to twelve thread colors. We do offer graphic artwork assistance to keep your color count under twelve.
What is the difference between woven and embroidered patches?
Traditional embroidered patches have a twill back, and the thicker embroidered thread is stitched over the twill back. Woven patches use thinner thread that is weaved together to create one smooth surface. For more information check-out our YouTube video Embroidered vs Woven Patches.
Can you add woven patches to hats?
Absolutely! Woven patches are a great choice for patch hats.
Can I get a sample before production?
Yes, ask your sales rep for a free sample photo option. We always provide digital proof before your order goes into production as well.
What’s the minimum order quantity?
The Monterey Company has a minimum order quantity of 50 pieces for woven patches.
How long is production?
Most woven patches take ten business days to produce, on average. Remember to add shipping time. Be on the lookout for free shipping email promos (United States only) as well.
What’s the difference between sew-on and iron-on backings?
Sew-on patches are sewn on using a needle and thread for completely permanent attachment. Learn more about sewing in this blog article. Iron-on patches use an adhesive activated by the heat seal of the iron or heat press to adhere. Please note that iron-on backing is pressure-sensitive.
How are woven patches produced?
Multiple colored finer threads are woven together to match your logo and design in a single layer flat surface of fabric that’s attached to your chosen backing.
What are popular uses for Woven Patches?
Woven patches are popular in many industries, from corporate uniforms and sports teams to military organizations and fashion brands. The crisp interlaced weaving process and professional appearance are a great way to show off your design on custom hats, employee apparel, and high quality tradeshow giveaways.
Why Choose The Monterey Company?
The Monterey Company offers competitive pricing and a fast turnaround, so you can get the patches you need fast. Above all, we guarantee quality and detail, matching your design exactly to the approved art proof. Just take a look at our many happy customers to see how focused we are on customer service and quality.
Start your order by filling out the form below, or call our friendly team at +1 (877) 290-9290
Size And Shape
You can choose your woven patches in whatever size you prefer, and we allow custom shapes as well. Keep in mind some border options are limited to simple shapes, and small text can be unclear at certain sizes.
Other Patch Types
We don't just offer custom woven patches, at The Monterey Company, we have a vast selection of different patch types. Check out this YouTube video that goes deep into our popular patch types on hats!
What Our Clients have said about us:
Rated 5 stars on Google
We are proud to have over 500 5-star reviews from happy customers!
Leah H. Middaugh
Patient Educator
"We ordered custom woven patches featuring our district's logo for our team. The quality of the patches exceeded our expectations, with crisp details and durable materials. Josh went above and beyond to ensure we received excellent customer service throughout the process. I would highly recommend this company."
James M. Collinsworth
Freelance Artist
"I couldn’t be happier with the excellent service provided by The Monterey Company. I recently needed a few custom patches made for our agency, and the entire process was absolutely seamless. We had a few color changes along the way, and Josh and his team handled them effortlessly."
Amber E. Smith
Event Coordinator
"I couldn’t be happier with the excellent service provided by The Monterey Company. I recently needed a few custom patches made for our agency, and the entire process was absolutely seamless. We had a few color changes along the way, and Josh and his team handled them effortlessly."
