Custom Dye Sublimated Patches
Custom dye sublimated patches are perfect for full color intricate designs. We use sublimation technology that heat infuses dye onto a fabric patch. Dye sublimated patches allow for extremely high detail, fine details, color gradients and photographic images.
Trusted By The Best Brands
Custom Dye Sublimation Border Options
Sublimated patches can be finished with various border styles to provide a sleek and professional look.
Merrow Border
This standard stitched edge frames the patch with a thicker clean finish. Merrow borders are best for simple shapes like circles, ovals, squares and rectangle.
Heat-cut Border
This border has a thinner embroidered edge compared to merrow borders and is best for complex shapes.
Laser-cut Border
Laser cut edge is a clean cut edge for intricate shapes and complex edging. Popular with hook and loop backing
Custom Dye Sublimation Patch Backing Options
Paper Backing
Simple paper-lined backing provides structure and rigidity to custom patches. We can substitute with plastic backing as well.
Iron-On or Heat Press Backing
Thermo activated glue that heat seals the patch to the clothing or hat.
Peel & Stick Adhesive Backing
Also called sticker backing, peel & stick adhesive backing is used to hold the patch in place during sewing.
Hook & Loop Backing
Popularly used in military and law enforcement, as an easy way to interchange patches on tactical vests. Hook and loop backing includes both the rough and soft side of Velcro.
Custom Dye Sublimation Customization Options
Metallic Options
Dye sublimated patches can include metallic threads to add a metallic and shiny fnish. This is great for highlighting specific details in your logo.
Reflective
You can add reflective threads to dye-sublimated patches for low-light visibility. Common for safety patches.
Embroidery Over Sublimation
Layering embroidery over sublimation printing creates a textured, 3D effect that really stands out. A slight additional charge gets you a photorealistic patch with raised dimensional embroidery.
Dye Sublimation Patches Vs Embroidery & Woven
Custom Sublimation patches have the highest level of detail, and a flat surface perfect for designs with vibrant colors. Our best selling embroidered patches have a classic raised texture, better for simple designs and less detail.
Woven patches balance detail and appearance, are perfect for moderately complex designs and are priced between sublimation and embroidered. Each type of patch has its strengths and weaknesses; contact our lovely sales team for advice on the best option.
How to Create Custom Dye Sublimated Patches
Step 1: Select — Select the style of patch you prefer, and fill out the quote request form to connect with our team for a free quote.
Step 2: Approve — You will receive free design proof to approve. Art changes are easy! Just ask your customer service rep.
Step 3: Receive — Production time is fast, and you will receive a tracking number as soon as the order ships from our office.
Frequently Asked Questions
What are dye sublimated patches?
Dye sublimated patches, or printed patches are full color printed patches, that involve dyed ink curated onto fabric.
How are dye sublimated patches applied to hats and garments?
We start by digitizing your design, this creates a file detailing the embroidery machine how the patch is produced. The design is then stitched onto a fabric background. Finally the patch is cut to shape, with the border and backing added lastly. The final step is approval by our quality control team.
What is the turnaround time?
Production time is typically 10 to 15 business days. Look out for free shipping promos as they happen often.
How are dye sublimated patches made?
Dye sublimated patches are made using a heat transfer process, where heat and pressure transfer the sublimation ink into the twill fabric.
When should I produce dye sublimated patches over embroidered patches or woven patches?
Dye sublimated patches are the best for designs with high detail and/or many colors or color gradients. Keep in mind that sublimated patches are flat as well. Unlike any other patch you can turn a photo into a photo patch with dye sublimation.
Our Customers Love Us!
5.0 out of 5 stars with over 500+ reviews on Google.
Leah H. Middaugh
Patient Educator
"We ordered custom woven patches featuring our district's logo for our team. The quality of the patches exceeded our expectations, with crisp details and durable materials. Josh went above and beyond to ensure we received excellent customer service throughout the process. I would highly recommend this company."
James M. Collinsworth
Freelance Artist
"Ordered custom woven patches for our business. Our contact was extremely easy and quick to work with. Would highly recommend!"
Amber E. Smith
Event Coordinator
"We ordered 225 ornaments for our non-profit organization. The company was great to work with, responded quickly, and got our order delivered by the time we needed it! The ornaments turned out beautifully!"
Follow Us On Instagram
Custom hats so good you need two! ✌🏼
#customhats #customgear #bendoregon
Bold, timeless, and built to last 🇺🇸 This custom Theodore Roosevelt coin is a true statement piece for Presidents Day!
#PresidentsDay #CustomCoins #TheodoreRoosevelt
Big news! Our brand-new website is officially LIVE! 🚀
And we’ve made things even easier—you can now order custom hats directly online! No more waiting on a quote—just pick your style, add your design, and check out.
🔗 Check it out now: https://www.montereycompany.com/
Same Monterey quality, now with a smoother experience. Let’s get your brand on the perfect hat! 🧢
#CustomHats #NewWebsite #MontereyCompany