Custom Products Custom Patches Iron On Patches

staff holding patched custom made hat

Custom Iron On Patches

Quickly and efficiently add patches to anything with custom iron-on patches. When sewing is difficult and oftentimes requires contracting a skilled seamstress, custom iron-on patches can be easily attached with a household iron. Custom iron-on patches include glue, which is activated when heated up, creating a long-lasting hold. Custom iron-on patches are perfect for hats, backpacks, and sports uniforms. For over 30 years, The Monterey Company has been the trusted source for high-quality iron-on patches.

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Custom Iron On Patch Types

Embroidered Iron-on Patches

The most popular patch type for custom iron-on patches. Custom embroidered patches feature a fabric twill base with raised stitching.

PVC Rubber Iron-on Patches

PVC patches are long-lasting and three-dimensional and are rising quickly in popularity. Great application on custom hats.

Woven Iron-on Patches

Custom woven patches are produced with thinner threads that are intertwined together, and are perfect for a most detailed design or logo. 

Leather Iron-on Patches

Iron-on leather patches are offered in both faux and genuine leather. Upgrade your patch game with leather iron-on patches.

Dye Sublimated Iron-on Patches

Full color printed patches, used for the most intricate designs. Sublimated patches that can accomplish color gradients.

Chenille Iron-on Patches

Fluffy raised appearance, custom chenille patches are popular with letterman jackets. Easily iron-on chenille patches to your clothing.

3D Embroidered Iron-Patches

Rounded or puffed thread above the fabric base material. Creating a three-dimensional final product.

Customization Options for Iron-on Patches

Size & Shape

The most popular patch type for custom iron-on patches. Custom embroidered patches feature a fabric twill base with raised stitching.

Color Matching

We use the Pantone color matching to the rubber or thread colors on your custom patch. This way, we can maintain consistency with your brand.

Border Options

Custom woven, embroidered, sublimated and chenille patches offer a variety of different border options including merrow, heat-cut and laser-cut.

Frequently Asked Questions

Yes, iron-on patches hold very well. Fabrics like canvas, denim and polyester hold the best with custom-made patches. Make sure to use enough pressure and heat for the best hold.

Yes, absolutely! Classic trucker hats, dad hats and flat bills are perfect for iron-on patches. For the best adhesion, we suggest using a heat press rather than an iron. We use the HotTronix IQ 360.  

Depending on the patch type, custom iron-on patches take 8 to 20 business days to produce. Fast delivery options are available. Just ask your rep! Keep on the lookout for free shipping email promos (promo only offered for shipping within the United States). If you are not signed up yet, input your email address into the newsletter sign-up at the bottom of this page.

The temperature varies depending on the style of patch and fabric you are attaching it to. But generally, 275 to 350 degrees is a good temperature setting range.

Yes, it is very possible, but a detailed process is required. The iron-on backing is tricky to remove. Check out our blog, A Step-by-Step Guide to Removing Iron-On Patches, for a deep dive into removing iron-on patches.

Yes, absolutely! The first step is to heat the front of the hat with your iron for a few seconds. Next, position the patch onto the hat and cover the patch with a piece of parchment paper or cloth. Finally, apply pressure for 15 to 45 seconds. 

There are many different wonderful hat heat press machines available. We suggest the HotTronix 360 IQ due to the option for front and back heat. Along with customized pressure options on the HotTronix IQ 360. This is a great way to heat-apply PVC heat transfer patches.

The minimum quantity is 50 for personalized patches. Except for chenille patches, the minimum is 25. 

Four Easy Steps To Applying Your Patches

At the Monterey Company, we are the authority on how to apply iron on patches.  Custom iron-on patches can be a fun way to add personal expression to your clothing.  Just follow this simple step-by-step guide


Step 1: Heat Your Patch — Gently heat the front of your patch with your iron to activate the glue on the backside. Then, preheat the surface of the item you are attaching the patch to.

Step 2: Stick It On — Place your patch on the hat, jacket, or even a tote bag. Pro-tip: Use thermal heat tape to hold the patch in place perfectly.

Step 3: Press and Cover — Place a thin cloth like an old t-shirt or a bandana over the patch to protect it.  Then, gently press it with the heated-up home iron. Depending on the patch style, it takes 15 to 45 seconds to bond.

Step 4: Flip & Repeat — Flip your gear inside out and do the same thing on the other side.  This helps the glue truly bond. Make sure to let the garment cool before wearing it. And that's all there is to it!


Custom iron with patches

Custom Iron-on Patch Categories


                                   Woven Label

How to Order Custom Iron-on Patches

The Monterey Company offers a seamless and easy ordering process. Take any custom design and transform it into a custom iron-on patch


Step 1: Select — Select your preferred patch style, then upload artwork, and complete the contact form. You will then receive a free quote from our sales team.

Step 2: Approve — We create a free sample art proof if the price quote aligns with your budget. Art revisions are easy! Just ask your our custom success team.

Step 3: Receive — When you have a custom iron-on patch that finishes and passes our quality control standards. Your order will ship with a tracking number.


How to Iron-on Patches to Hats


Testimonials

See what our customers are saying on Google

5.0
Based on 541 Reviews
Gillian Cruz
March 31, 2025

My organization has been ordering custom pins from Monterey in the past 4+ years, and they have consistently delivered high-quality items. I appreciate the reliable service and quick turnaround time. Eric is wonderful to work with!

Cody Franks
March 27, 2025

Loved every part of this experience! They were very helpful and had a sales rep walk through the whole process with me to make sure I got exactly what I wanted and expected. That's the difference in going with the smaller independent companies. They actually work with you as a customer/partner instead of just another buck to be made. The quality of the patch is great! The way my design came out is fantastic. Other companies also claim to be "American Made" but then the product arrives after being shipped from over seas... Not so with Monterey Company! They say made in Bend, and they mean it! Going to use them for all of my future product needs.

Kristen Ferry
March 27, 2025

Repeat client. LOVE the custom coins. Highly recommend.

Laura Goettsch
March 24, 2025

We have used Monterey (Eric Turney in particular) in the past and used them/him again just recently. We are a small nonprofit and placed a small order but were treated like our order was their top priority. Eric was responsive, our order was timely and looks great. Very pleased!!

Brittany Zachrich
March 21, 2025

Our experience with Monterey Company was great. They are very helpful throughout the process. They make sure you are getting exactly what you want. The quality of the product is amazing too. We can't wait to order again.

cameron martino
March 21, 2025

Josh Profio at Monterey was an absolute pleasure to work with. His communication was prompt and clear throughout the process, and he collaborated seamlessly with our designer while staying within budget. All of the merchandise turned out exactly as we hoped. We will definitely be working with Josh and the team at Monterey again on our next project!

April Dionne
March 18, 2025

We ordered magnets for our annual event. They were a hit! Great quality and details. We will definitely use them again! Josh was a great resource to me during the process.

Trine Boode-Petersen
March 18, 2025

Great customer service and amazing results!

Angie Carson
March 15, 2025

I have ordered from Monterey Company for several, have never been disappointed!!! Easy to work, quick turnaround!!! Great experience!!!

Michelle Lunsford
March 12, 2025

I had an outstanding experience ordering branded lapel pins for my company with Josh! From start to finish, the process was smooth, professional, and incredibly efficient. Josh was quick to respond, provided clear communication, and made the entire ordering process effortless. The pins arrived on time, and the quality exceeded my expectations—crisp details, vibrant colors, and sturdy craftsmanship. Josh went above and beyond to ensure everything was perfect, and I truly appreciate his attention to detail and excellent customer service. If you’re looking for high-quality lapel pins and a hassle-free ordering experience, I highly recommend working with Josh. Five stars all the way! ⭐️⭐️⭐️⭐️⭐️

Why Choose The Monterey Company?

📈 Top Rated on Google

The Monterey Company has over 500 5-Star Reviews on Google! Customer satisfaction is our number one focus.

🖼️ Free Quote & Art Proof

For each project, The Monterey Company offers a free quote and free artwork. Know the price and see the product fast!

🗝️ Leading Since 1989

With over 30 years of industry-leading experience, we have seen the pitfalls that other manufacturers have not experienced.

🙌 Quality over Everything

We take pride in using only the finest materials, having premium quality, and creating a flawless finished product.

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New patch hat - right out of the oven 🔥🍕 

Applying our custom iron-on patches is almost as easy as ordering a pizza. Just heat, press, and boom - custom hat magic 🪄 

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Elevate your hat game with custom leather patches - where style meets durability. Perfect for showcasing your brand in a timeless, rugged way! 🧢✨

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