Custom Products Custom Patches Custom Chenille Patches

custom skull patch

Custom Chenille Patches

Our custom-made chenille patches are produced with chenille yarn, embroidery, and a twill background to create a fluffy and soft feel. Commonly used in letterman jackets and high-end fashion, chenille patches are a great choice to take your patch game to the next level. The Monterey Company has been producing chenille patches for over 30 years with hundreds of thousands of patches produced over the years.

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Custom Chenille Border Options

Pink Beverly hills embroidered patch.

Merrow Border

A merrow border is sticker rounded stitch applied to the edge of the patch, that creates a neat frame. Used for a simpler-shaped patch.

custom embroidered patch

Heat Cut Border

A heat cut border (hot cut border) for custom chenille patches is made sealing the edge with heat to remove any loose thread. Great for a more complex shape.

custom made patch in the shape of the number 7

Laser Cut Border

No border option, that uses a laser to cut the patch to its exact boundary. Our least expensive option, and often used in lettermen jackets.

Custom Chenille Backing Options

custom patch backing

Paper Backing

We attach simple paper backing to the backside of the patch; we can also use plastic. This adds stiffness to your patch when sewing it into jackets or clothing.

custom yellow military patch

Heat Press or Iron-on Backing

A heat-activated glue is added to the backside of the chenille patch. A great way to easily add to clothing or high school jackets.

patch custom backing 3m

Peel & Stick Adhesive Backing

Adhesive backing is a simple sticker backing style. Often used to help hold the patch in place during sewing.

custom patch backing with Velcro

Hook & Loop Backing

Hook and loop backing is the rough and soft side of Velcro on the backside of the patch. Remove and/or add your different patches to vests or backpacks.

After we create the chenille base, we begin the embroidery phase. Tamija embroidery machines will add high-quality embroidery design details that Chenille cannot achieve. These include text and graphics. Easily create a beautiful chenille patch by adding embroidery details to your design.

custom bear patch
custom patches in the shape of texas

Step-by-Step Guide to Creating Custom Chenille Patches

Step 1: Choose Your Patch Design — Select the patch style that is best for your desired.

Step 2: Submit Your Artwork — Easily upload your artwork into the quote request form.

Step 3: Approve Your Design — We will send you a digital proof for your review. Revisions are easy, just ask the rep you are working with. We do offer physical samples as well if requested.

Step 4: Delivery — Your order will be shipped as soon as it is completed, with tracking always emailed to you.

Frequently Asked Questions

How are chenille patches made?

Bulk chenille patches are produced with a polyester twill base, then embroidery and chenille yarn is stiched over the twill base. Then, each patch is trimmed and finished with backings and borders.

Avoid washing machines with washing chenille patches, especially if they are sew onto jackets or backpacks. We suggest dry cleaning to keep the structure of the chenille yarn.

We see chenille patches used as name patches, jacket patches, letterman patches, and custom chenille letter patches. We even see them used as school awards to distinguish achievement.

Yes, you can heat apply custom chenille patches. But this can be tricky as the yarn can burn under high temperatures. We suggest embroidered patches as an iron on patch type.

Our most popular options are embroidered patches and woven patches. But we also produce PVC rubber patches, leather patches, and full color dye sublimated patches.

We offer over fifteen chenille colors, and hundreds of different embroidery colors to accent your chenille patch.

About Custom Chenille Patches

custom eagle

Key Insights on Custom Chenille Patches

Ideal for varsity letters and school mascots. With a low minimum quantity of 25 and a fifteen business day production time.

custom patch 19

Why Choose Chenille Patches?

Wholesale chenille patches are soft, fuzzy, and a unique touch to your patch collection. They are perfect for everything from mascot patches to graduation year patches.

Chenille custom patch with green flower

Popular Uses for Chenille Patches

They are found on varsity jackets, streetwear, and sports teams. We even see chenille patches on military uniforms.

Football patch

Production and Turnaround

Chenille patches take three weeks to produce on average. Rush orders are available. Just ask our team! Also keep on the eye out for free shipping promos.

Leah H. Middaugh

Patient Educator

"We've worked with Josh @ Monterey for a number of projects (PVC, Woven, Embroidery) and he always goes above and beyond to get it right for us. Consistency and superior quality are so important to us & they get it right."

James M. Collinsworth

Freelance Artist

"I couldn’t be happier with the excellent service provided by The Monterey Company. I recently needed a few custom patches made for our agency, and the entire process was absolutely seamless. We had a few color changes along the way, and Josh and his team handled them effortlessly."

Amber E. Smith

Event Coordinator


"I couldn’t be happier with the excellent service provided by The Monterey Company. I recently needed a few custom patches made for our agency, and the entire process was absolutely seamless. We had a few color changes along the way, and Josh and his team handled them effortlessly."

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