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Custom Patches

Since 1989, The Monterey Company has been producing custom patch designs that wow. Our reviews consistently highlight the quality of our custom patches and our outstanding customer service.

Fast Delivery
🎨 Free Design
Premium Quality
📅 Since 1989
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Open 8:30–5:00 PST Monday–Friday
Custom Products Custom Patches

Custom Patch Types

Custom patch options come down to materials, and each one has its own look and feel: custom embroidered patches for classic thread detail, woven for fine text, PVC for raised color, leather for a premium stamp, and dye sublimation for photo-level art. If you want to build your own custom patches, we’ll point you to the best material for the job, so your custom-made patches fit how you plan to wear, wash, and use them.

Patch Materials

Prefer talking to a real person? No problem. Connect with our sales staff.

Start with a quick note and your logo. We’ll help you choose the right patch type and get a quote started.

Start my patch quote Start my quote
Customer Reviews

Our Reviews Speak for Themselves

Look The Monterey Company up on any platform, from Reddit, Yelp, Trustpilot, Google, and Facebook. Year after year, our customer feedback reflects our place as an industry leader.

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Recent customer reviews

Phenomenal Quality and Customer Service. Josh was very personable and kept me updated every step up the way. We had 200 patches delivered in less than month! Overall Great Company and will be my go to from here on out!

Photo of Carl Anthony

Carl Anthony

Space Force
5.0 average on 700+ reviews

The patches came out amazing! Better than expected!

David King

Andre Gagne

5.0 average on 700+ reviews

Patches turned out great. My order was completed and arrived on the time frame they gave me. Great customer service and communication. Look forward to placing my next order.

Kevin Lewis Image

Kevin Lewis

5.0 average on 700+ reviews
Quality Products

From Design Idea to Custom Patch

Drag the arrows left and right to see your design turn into a custom patch.

after artwork for Bob Ross PVC patch Before artwork of Bob Ross style military patch
Design
Patch

Customization Options

Customization is where a patch design turns into yours, with options for custom shapes, border finish, backing, and color matching. We match your brand colors so your logo looks clean and consistent on every patch.

Backing Types Pick how your patch attaches
Custom Shapes Standard or custom cut lines

Want a standard shape or something totally custom? We offer circles, squares, rectangles, hexagons, plus custom cut lines your artwork needs. We will help you pick a shape that reads well on caps and lays flat on tote bags.

Border Types Edge finish and durability
Color Matching Keep brand colors consistent

Need your logo colors to land where you expect? We match solid coated Pantone colors and offer a deep range of thread colors for embroidery. Printed patches can also handle gradients when you want a softer shift between tones.

Embroidery Coverage Control stitch detail and cost

For embroidered patch designs, choose 25%, 50%, 75%, or 100% coverage. The base is twill fabric, and the percentage is the estimated stitch coverage on that twill, rounded to the nearest level.

Attachment Methods Match the fabric and use

We can build your patches for sewing, heat press, or iron-on use, and we will point you to the best route for your fabric and wear. For tactical gear, loop patch attachments and heat-transfer setups are strong picks when you want a smooth finish.

Ask for Samples

Ask for samples when you start your quote, and we’ll send a sample pack with free shipping so you can compare styles before you finalize.

Get a Quote →
Sample pack ships free with the United States.

Patch Size Guide

Use these examples to select a size that fits where the patch will be worn. If you’re unsure, we can recommend a size based on your usage and design.

Hat Patch Size

Video Guide

Use this quick example to pick a hat patch size that reads well on the front panel and fits cleanly above seams.

Shirt Pocket Size

Image Guide
Pocket Placement Shirt Pocket size patch guide image

Shoulder Patch Size

Image Guide
Shoulder Placement Example image of sizes for shoulder patches

How To Order Custom-Made Patches

A simple ordering process from idea to delivery, backed by responsive customer service.

1 Step One

Share Your Patch Idea

Start by submitting the form. A sales rep will contact you promptly to review details, answer questions, and help you choose the right options before pricing. It’s a straightforward ordering process backed by responsive customer service.

Submitting a patch idea
2 Step Two

Review Quote and Proof

Before we create anything, our sales team provides a free quote and a free art proof from the design team, so you can review, request tweaks, and sign off with confidence on exactly what you’re getting.

three people looking over a reviewing a proof
3 Step Three

Production and Delivery

Once you approve, we move into production fast, work with your deadline, and can rush and ship quickly when the calendar gets tight, all while keeping the focus on building the best custom patches.

Monterey delivery box in warehouse ready to ship
Start My Patch Quote →

Share your logo, timeline, and quantity. We’ll take it from there.

FAQs

Quick answers about patch types, pricing, proofs, care, and ordering. If you want help picking the right style, our team can recommend options based on how you plan to use the patch.

Q What are custom patches?

Custom patches are personalized fabric or molded pieces you attach to hats, jackets, uniforms, bags, and more to show identity or branding. When they’re done right, quality custom patches hold their shape, keep their detail, and keep color after real use.

Q What is the minimum order quantity for custom patches?

Most custom patches start at a 50-piece minimum, while chenille patches have a 25-piece minimum. Wholesale and bulk breaks apply as you add more pieces, so larger orders can significantly reduce the per-piece cost.

Q What is the delivery time for custom patches? Can I rush my order?

Delivery time depends on the patch type, but embroidered and sublimated patches are usually the fastest at about 2 to 3 weeks on average. Leather, PVC, and woven styles can take a bit longer, and yes, rush options are available on all patch types. Just tell your sales rep you’re working with a deadline.

Q How much do customized patches cost?

Customized patches cost depends on the patch type, size, stitch or print detail, and how many colors are in the art.

For a quick ballpark before you request a quote, watch our pricing video: Pricing video link

Q Do you send an art proof for approval before I purchase?

Absolutely. Every order requires art proof approval before production starts, so you can review the details and request changes first.

Q How will my patch hold up over time?

With high quality production, a well-made patch can outlast the item it’s attached to, which surprises people in a good way. Custom PVC patches are the most durable option we offer for heavy use, and it’s not unusual for the hat, jacket, or bag to fade first while the patch remains intact.

Q What is the difference between each patch type?

Each patch type has its own look and best use, so the right pick depends on your artwork and where it’s going.

Type Best for Detail Feel Notes
Embroidered Classic look with solid colors Good Textured thread Raised look, timeless style
Woven Small text, fine lines Very high Smoother Sharper detail than embroidery
Sublimated Full color art, gradients Photo-level Flat print Great for complex artwork
PVC Heavy use, outdoor gear High Soft rubber Durable, raised depth
Leather Premium hats, workwear Medium Stamped Clean, understated branding
Chenille Varsity looks, jackets Low–medium Fuzzy Big shapes, classic letterman feel
Q Are custom patches washable?

Yes, custom patches are washable, and most hold up well with normal care. We suggest avoiding high-heat drying, since extreme heat can stress the patch, backing, or adhesives over time.

Q Can I see samples before ordering?

Yes. Every order includes a digital art proof for approval, so you can review the design before anything is made. If you want to check materials and finish in person, we can also offer physical proof approval when requested.

Q What backing options are offered?

Backing choices include Velcro, iron-on backing, and no backing (sew-on), depending on whether you want removable, quick-apply, or permanent attachment. We can also provide hook-and-loop backing (Velcro), which is popular for uniforms, bags, and gear with loop panels.

Q What's the difference between embroidered and woven patches?

Embroidered patches use thicker raised threads for a textured look, while woven patches use thinner thread woven tighter so small text and fine details come out sharper.

For a deeper explanation, use this video: Embroidered vs woven video link

Q What file types do you accept for artwork and logos?

We can work from AI, EPS, high resolution PNG, or JPG. A vector file type like AI or EPS usually gives the fastest proof turnaround, but we’ll work with whatever you have.

Q Do you offer digital or physical proofs before production?

We require digital artwork approval on every order, so you will always see a detailed proof before production. If you need a physical check, we can start with a preproduction sample for an extra charge, with extra lead time.