Patch Shapes 101: A Complete Guide
If you’re creating custom patches, one of the most important decisions you’ll make is choosing the right patch shape. The shape isn’t just about looks—it affects your overall patch design, how it fits, and how it feels on apparel or gear.
With decades of experience creating high-quality custom designs, The Monterey Company has guided thousands of customers through this process. Whether you need patches for a fire department, law enforcement, a sports team, or your business, the right shape makes all the difference.
Popular Patch Shapes
We offer dozens of badge shapes and geometric shapes, but here are some of the most commonly requested:
- Circle – Classic and symmetrical, perfect for logos and emblems.
- Rectangle – Ideal for a name patch, sleeve labels, or small text.
- Shield Patch – Common in law enforcement and first responder designs.
- Square – Clean and minimal, great for showcasing thread colors and graphic elements.
- Oval – A softer look that works well for small patches or custom designs.
Need something unique? Go with a custom shape that follows your logo or art. It’s an easy way to make your patch stand out.
Choosing the Right Shape for Your Patch
The right shape depends on your design, application, and patch size. Hats, uniforms, backpacks, and jackets all require different shapes and backing options, like Velcro backing, plastic backing, or a button loop. Your patch should be functional and fit the surface it’s going on without awkward edges or waste.
Download Our Patch Shapes Cheat Sheet
Need visual inspiration? Download our free Patch ShapesCheat Sheet—a helpful PDF guide that shows all the most popular shapes. It’s the perfect reference for your next patch order.
👉 Download Template & Cheat Sheet
Why Order From Us?
- Free samples with Free shipping in the United States
- Fast turnaround in as few as 10–15 business days
- Low order requirement for all patch types
- Expert guidance with every step of your patch design
- Get a Free Quote with no obligation—just enter your email address and fill out this form.
Whether you’re creating a blank patch, a mountain patch, or a modern leather patch shape, we make it simple. If you’re looking for affordable prices, online payments, and expert support, you’re in the right place.
Need help deciding on shape, size, or material? Contact us for additional information or to talk about your own patch design.
Eric Turney
Eric Turney A devoted father, football fanatic, and stand-up comedy enthusiast who loves nothing more than bringing people together over great food and a good time. When he’s not cheering on his favorite team or experimenting in the kitchen, you can find him connecting with others on LinkedIn
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