Custom Products Custom Patches Embroidered Patches Custom 3D Puff Embroidered Patches

Why Choose the monterey company

Custom 3D Puff Embroidered Patches

Add rounded and raised details to your embroidered patches with high-quality custom 3D embroidered patches, sometimes called puff embroidered patches. That bold, elevated look will turn heads on your next hat project. Elevate your patch game from traditional custom embroidered patches with the unique look of 3D puff embroidered patches!

Google Reviews logo for The Monterey Company, rated 5 stars Rated 5 Stars

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Custom Options for 3D Puff Embroidered Patches

temperance hill fire dept 40 custom made patch

Custom Shapes & Sizes

All our patches are produced fully custom-made, which means custom sizes and shapes.

Bunny with red jacket custom made patch

Thread Color Options

We have a large selection of thread colors and source our thread from multiple vendors. 

heart cartoon custom made patch

Patch Borders

Custom 3D embroidered patches have three different border options: heat-cut, merrowed edge, and laser-cut. 

flowerland red truck patch with backing

Backing Options

We offer four different backing options: adhesive, iron-on (heat transfer), velcro hook backing, and no backing. 

Upgraded Options for 3D Embroidered Patches

tiger patch red and yellow custom made

Mixing Flat and 3D Embroidery

Create depth and texture on your logo patch by mixing flat and 3D embroidery. 

glow in the dark custom patch

Glow-in-the-Dark Threads

Add uniqueness and illuminate your custom patches with glow-in-the-dark threads

Allphase protection police patch

Metallic Threads

Create an industrial look by incorporating silver, gold, and copper thread colors.

custom northgate sign patch

3D Embroidery Over Sublimation

A sublimated base with raised thread over the smooth surface. Great for intricate designs, & vibrant colors.

Frequently Asked Questions

What is 3D embroidery?

Three-dimensional embroidery is embroidery stitched with a layer of high-density foam under the stitches. This gives it a high-raised and rounded appearance, which is unique to fabric patches and gives a bold visual impact.

Standard flat embroidery is stitched flat against the base material. Meanwhile, 3D embroidery or puff embroidery has a foam cover pad between the thread and base layer. This layer of foam creates a 3D appearance.

The standard production time for 3D puff patches is 10 business days. We do have rush options available. Add your email address to our newsletter at the bottom of this page for free shipping promotions (United States shipping only for promotions).

What is the minimum quantity for custom puff embroidery patches?

The minimum order requirement for 3D embroidered patches is 50. We do offer outstanding larger order discounts.

The Monterey Company does not charge a setup fee for any of our embroidered patches. This also includes our chenille embroidery patches as well.

Yes, just like standard embroidered patches, you can heat-apply 3D embroidered patches to hats. For the best results, we suggest using a hat heat press. Iron-on backing is a bestseller! The recommended time and pressure settings do vary depending on your hat press. For additional information, check out our How to Apply Iron-on Patches Guide.

How to Order Custom 3D Embroidered Patches

Need Help? The search is over. Our patch order process is fast, and the customer service is top-shelf.


1️⃣ Select — Select your patch style, and complete this contact form to start the quick quote process.

2️⃣ Approve — After you receive your custom quote, you will receive a custom design mock-up to approve.

3️⃣ Receive — Our production time is quick, and a tracking number is provided when your order ships.


Testimonials

See what our customers are saying on Google

5.0
Based on 551 Reviews
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Victoria Vincent
April 15, 2025

Kind and communicative staff, very easy to work with and I was super happy with the final product :)

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Vinny Camilo
April 15, 2025

Our hats came out great. Every Marine in my unit wanted one. I looking forward to making many more hats and patches with this company.

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Tracy Espinosa
April 12, 2025

We had a great experience working with the Monterey Company to have some patches for soccer uniforms made. They were easy to work with, friendly, we did everything online/over email, and the patches turned out better than expected!

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Lindsey Keene
April 11, 2025

Completely satisfied with the finish product. I'd highly recommend the services, in fact, I'll be working on another project soon, and I'm certainly content with Monterey!

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Miriam Blankenship
April 11, 2025

Products were high quality and arrived quickly, customer service was helpful and patient.

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Courtney Dishman
April 10, 2025

The ornaments are Fabulous!! We are so grateful for Monterey Company. They were very kind, accommodating and efficient with our needs. We are extremely happy with the final product!

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Weston Ernstmeyer
April 10, 2025

Monterey Company did a great job! I was able to provide them with a rough description of what I wanted and they did a great job creating the patch and hat combination I was looking for. Customer service was top notch.

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Bal Joshi
April 10, 2025

We ordered medals for our One Step Run from The Monterey Company, and they turned out great. Eric was fantastic to work with—responsive, helpful, and made the process easy. The quality of the medals exceeded our expectations. Highly recommend!

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Anthony Boxley
April 9, 2025

The Monterey Company recently designed a challenge coin for the Indiana Army National Guard, and they exceeded all expectations. Despite a tight deadline, they handled everything with professionalism and precision. The final product was absolutely amazing... flawless in detail and truly impressive. Highly recommend their team for any custom coin work.

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Jim Rushing
April 8, 2025

We have worked with the Monterey Company on multiple occasions now, and each time has been a great experience. They were helpful, professional, and timely. We will continue to reach out to them as we have needs.

Why Choose The Monterey Company for Your Custom Patches?

The Monterey Company specializes in the production of custom 3D embroidered patches. Leave a lasting impression on law enforcement uniforms, hat patches, or custom sports patches. With over 30 years of experience, we check all the boxes.

Industry Leading Customer Service - ⭐️ 5.0 Star Google Overall Rating.

Free Quote and Free Mock-up - The lowest price, plus access to our design team!Brand Awareness

✔ High-end Look – From thread and foam to backing and border. The quality is outstanding.

✔ Quick Turnaround – We have you covered if you need your patches fast.

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A quick message from Eric Turney, President of The Monterey Company:
We’re doing everything we can to keep your pricing steady—even with the latest tariffs. Swipe ➡️ for the details.

#TransparencyMatters #MontereyCompany #YourBrandFirst
New patch hat - right out of the oven 🔥🍕 

Applying our custom iron-on patches is almost as easy as ordering a pizza. Just heat, press, and boom - custom hat magic 🪄 

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