(877) 290-9290
Hat Styles
Baseball CapsBeaniesBoonie & Bucket HatsCamo HatsDad HatsStraw HatsTrucker Hats5 Panel HatsRichardson HatsOther BrandsPatches for HatsCustom Logo HatsHow to Design a Hat
Custom Merch
Custom PatchesCustom LabelsCustom Lapel PinsCustom CoinsCustom MedalsCustom CharmsCustom KeychainsCustom EmblemsCustom Promotional ItemsCustom OrnamentsCustom EarringsCustom Belt Buckles
0

Flexfit

Custom FlexFit hats are the perfect choice for showcasing your logo or brand front and centre on a hat that provides exceptional comfort and fit. FlexFit hats are designed with patented stretch-fit technology that blends durability, flexibility and comfort, offering a fit that adapts to the wearer. FlexFit has been consistently evolving for over fifty years and their ingenuity and innovation has seen them become a prominent fixture in the headwear industry. At The Monterey Company we offer high-quality custom FlexFit hats in bulk for you to promote your logo with a stylish, comfortable hat people will want to wear every day.

Sort by:
Popular
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder
Placeholder

Shop by brands

'47Adams HeadwearAS ColourBlvnk HeadwearCap AmericaCarharttDeckyFlexfitImperialLegacyMegaCapNew EraNikeOakleyOGIOOtto CapOutdoor CapPacific HeadwearPort AuthorityRichardson SportsTravis MathewYupoongZapped Headwear
threeFour view
Unipanel Trucker Mesh Cap
Style: 5511UP
Unipanel Trucker Mesh Capas low as $16.77
threeFour view
Recycled Polyester Cap
Style: 6277R
Recycled Polyester Capas low as $18.52
threeFour view
Pro-Baseball on Field Cap
Style: 6297F
Pro-Baseball on Field Capas low as $17.82
threeFour view
Kanati Camo Cap
Style: 6988
Kanati Camo Capas low as $17.47
threeFour view
Premium Fitted Cap
Style: 6210
Premium Fitted Capas low as $18.52
threeFour view
Recycled Mesh Cap
Style: 110R
Recycled Mesh Capas low as $17.12
threeFour view
Melange Trucker Cap
Style: 6311
Melange Trucker Capas low as $16.77
threeFour view
Adjustable Cap
Style: 6110NU
Adjustable Capas low as $17.82
threeFour view
Snapback with Performance
Style: 180AP
Snapback with Performanceas low as $24.47
threeFour view
Wooly Combed Cap
Style: 6277
Wooly Combed Capas low as $17.12
threeFour view
Flexfit Wooly Combed Cap
Style: 5001-1
Flexfit Wooly Combed Capas low as $16.06
threeFour view
Pro-Formance Cap
Style: 6580
Pro-Formance Capas low as $17.82
threeFour view
Premium Wool Blend Cap
Style: 6477
Premium Wool Blend Capas low as $18.17
threeFour view
Heatherlight Cap
Style: 6350
Heatherlight Capas low as $17.47
threeFour view
Unipanel
Style: 5577UP
Unipanelas low as $18.17
threeFour view
Carbon Delta 2 Tone
Style: 180T
Carbon Delta 2 Toneas low as $21.32
threeFour view
Ribbed Cuffed Knit
Style: 1545K
Ribbed Cuffed Knitas low as $12.57
threeFour view
Heavyweight Cuffed Beanie Knit
Style: 1501KC
Heavyweight Cuffed Beanie Knitas low as $11.52
threeFour view
Heavyweight Beanie Knit
Style: 1500KC
Heavyweight Beanie Knitas low as $11.52
threeFour view
110F Snapback
Style: 110F
110F Snapbackas low as $18.52
You've viewed 20 of 26 products.
FlexFit Brand History

Origin Story

FlexFit History

FlexFit hats were introduced in 1994 by YUPOONG. Established in 1974, YUPOONG started out as a company focusing on textile exports. In 1977 they innovated the manufacturing process of the roll-up hat, moving them in the direction of headwear.

In 1982, they expanded into the promotional market, partnering with leading headwear brands. Then in 1994, YUPOONG submitted a patent for the original stretch-fit cap: Flexfit®.

Starting with a vision of revolutionizing the headwear industry, YUPOONG and FlexFit continue to design quality headwear with mindful design and refined craftsmanship — an ever-expanding collection that continues to turn heads all over the world.

Timeline

1974

YUPOONG founded, focusing on textile exports to global markets.

1977

Innovated the roll-up hat manufacturing process, pivoting toward headwear.

1982

Expanded into the promotional market, partnering with leading headwear brands.

1994

Patent filed for the original stretch-fit cap: Flexfit® is born.

2000s

FUBU, ECKO, and Hurley adopt FlexFit technology. The brand goes global.

The Difference

Why FlexFit?

FlexFit hats use a patented stretch-fit technology to provide a comfortable, snug fit without straps or strings — delivering a sleek, fashionable look with consistent wearability. At The Monterey Company we supply multiple FlexFit styles for golf, baseball, lifestyle, and promotional use.

🎯

Perfect Fit

Patented stretch-fit technology adapts to your head — no straps, no strings, just a comfortable snug fit.

🥂

Versatile Styles

From trucker mesh to baseball caps — FlexFit styles suit golf, sport, lifestyle, and promotional use.

✨

Sleek Look

No buckles, no bulk — a clean silhouette that stays trendy and makes a perfect logo platform.

Make It Yours

Custom Headwear

Custom FlexFit Hats

At The Monterey Company we offer a huge variety of custom hats, and custom FlexFit hats are among the most comfortable and wearable we stock. Their versatility means they can be worn in a variety of settings, both indoor and outdoor — creating a perfect platform for your logo.

Choose to have your logo as a separate patch or as direct embroidery. Send your design to our team and we’ll provide a digital mockup. Once you approve — production begins!

PVC Rubber Woven Patch Leather Patch 2D Embroidery Puff Embroidery Direct Embroidery
“

People love being comfortable — a snug-fitting hat that stays sleek is the perfect platform for your brand.

— The Monterey Company

Getting Started

How To Order

Start here
01
🎯

Select

Browse our collection of FlexFit hats and choose your preferred style.

02
📤

Upload

Upload your custom design and receive a tailored digital mockup from our team.

03
✅

Approve

Once you approve our artwork, production begins immediately — no delays.

Fast turnaround
04
📦

Receive

Patch hats arrive in ~4 weeks. Embroidery hats take ~2 weeks.

Explore More

Explore more styles from The Monterey Company

We carry a full range of branded headwear for every occasion, team, and budget.

Frequently Asked Questions

What is the production timeline for custom FlexFit hats?
The average production time for FlexFit hats with embroidery is just two weeks while FlexFit hats with custom patches average four weeks.
Can I get my order rushed?
Yes, we offer rush services. The timeline for a rush job depends on the current production schedule, but we can often rush an embroidered hat order in 5 to 7 business days. Please contact our customer service team before placing your order to ensure we can meet the deadline.
What is the minimum amount of FlexFit hats I can order?
Our minimum order requirement is just 24 hats. Feel free to mix and match different hat colors with your order as well!
Do you offer decorated FlexFit hat samples?
Yes, we do. The cost depends on the cap style, decoration method, and design. Please get in touch with our sales team for a customized sample quote. If you are curious about the best type of patch for your design, we offer free shipping on sample packages. Just ask our customer service team (free shipping on samples is limited to the United States only).
How do FlexFit hats fit without an adjustable strap?
FlexFit hats use patented stretch-fit technology and premium materials which allow the hat to stretch and shape itself over the wearer’s head - no adjustable strap necessary.
Is embroidery or a patch better for FlexFit hats?
Both options are excellent choices! It all depends on what you think will be best for your design or logo, how you intend for the hats to be used, and budget. If you are unsure, get in touch with our design team who will be happy to assist!